T
Talent@ Beta
Shield AI

Composite Senior Technician, Prototype (R4333)

Shield AI · Series F · Website
Apply Now Refer a Friend

Role Details

Location
Dallas, Texas
Salary (est. USD)
~$140K - $220K (est. USD)

Estimated based on role seniority, company stage (Series F), and industry benchmarks. Actual compensation may vary.

How is this calculated?
Seniority band Senior / Lead
Base range $140K – $220K

Based on Web3 & AI industry compensation data. Seniority is inferred from role title keywords. Company stage affects ranges: early-stage (−15%), late-stage/public (+10%).

Department
Production
Type
Full-time
Vertical
Robotics

Job Description

Job Description:
The Prototype Technician III at Shield AI is responsible for the precision assembly, inspection, and testing of complex early-design stage wire harnesses, PCBAs, and composite structures used in aircraft and aerospace systems. This role requires adherence to stringent quality standards, detailed technical specifications, and industry regulations (such as IPC/WHMA-A-620 and AS9100). The technician will contribute to building high-reliability products that meet the safety and performance requirements of aerospace applications. 

What you'll do:

  • Wire Harness / PCBA Assembly, Inspection and Testing:
  • Read and interpret aerospace schematics, technical drawings, and detailed work instructions. 
  • Measure, cut, strip, crimp, and terminate wires and cables to precise tolerances using specialized tools and equipment. 
  • Assemble wire harnesses, connectors, backshells, and shielding components per aerospace industry standards. 
  • Route wires carefully to meet form board layouts, bend radii, and environmental specifications. 
  • Perform board hardening and gel coating procedures 
  • Coordinate with Avionics team members for the successful testing and provisioning of software on to Boards
  • Mechanical Assembly / Composite Airframe:
  • Conduct engine assembly, disassembly, and integration for UAV propulsion systems. 
  • Perform composite assembly work including basic layup procedures, bonding, vacuum bagging, running cure cycles, etc. 
  • Diagnose and resolve mechanical, electrical, and performance issues 
  • Work closely with engineers and flight test teams to ensure system readiness. 
  • Quality and Compliance:
  • Perform visual inspections, continuity testing, and high-voltage insulation resistance testing to verify conformance to aerospace standards. 
  • Ensure all work adheres to IPC/WHMA-A-620 Class 3, AS9100, and other aerospace quality requirements. 
  • Identify and repair defects, ensuring zero tolerance for errors that could impact safety or reliability. 
  • Maintain traceability of all components, wires, and work performed. 
  • Documentation and Reporting:
  • Accurately complete production records, test logs, and quality assurance reports. 
  • Maintain detailed documentation for traceability and compliance with aerospace industry standards. 
  • Collaboration and Continuous Improvement:
  • Work closely with engineers, quality control, and production teams to troubleshoot and resolve technical issues. 
  • Provide feedback for process improvements and ensure compliance with lean manufacturing principles. 
  • Adherence to Safety Protocols:
  • Follow all safety regulations, including ESD (Electrostatic Discharge) prevention, PPE requirements, and cleanroom protocols where applicable. 
  • Maintain a clean and organized workspace in line with aerospace safety standards. 

    • Required qualifications:

  • Technical Skills: 
  • Strong proficiency in reading and interpreting aerospace schematics, blueprints, and work instructions. 
  • Experience in wire harness assembly, including crimping, soldering, and connector assembly. 
  • Experience handling and working with PCBAs 
  • Composite assembly skills including basic layup procedures, bonding, vacuum bagging, running cure cycles, etc. 
  • Engine assembly, disassembly, and integration 
  • Familiarity with aerospace-specific components such as MIL-SPEC connectors, backshells, braiding, and shielding. 
  • Experience with quality standards like IPC/WHMA-A-620 Class 3, AS9100, and MIL-STD requirements. 
  • Attention to Detail and Precision: 
  • Ability to work with tight tolerances and ensure 100% quality in all wire harness assemblies. 
  • Strong problem-solving skills for identifying and addressing manufacturing defects. 
  • Certifications: 
  • IPC/WHMA-A-620 Certification required or willingness to obtain. 
  • Certification in soldering to J-STD-001 standards preferred. 
  • Physical Requirements: 
  • Ability to work with small components, perform repetitive tasks, and sit or stand for extended periods. 
  • Good manual dexterity and hand-eye coordination. 
    • #LI-JM1
    #LC

    About Shield AI

    Defense AI company building the world's best AI pilot for autonomous drones and fighter jets.

    View company profile

    Similar roles at other companies

    Metrology Technician
    1X · Series B · Hayward, California, United States
    Senior Data Center Technician
    Nebius · Public · New Jersey
    Thermal Development Technician, Heat Shield (Starship) - Multiple Shifts
    Spacex · Pre-IPO · Cape Canaveral, FL
    Senior Product Manager, Growth
    KAST · Series A · Remote
    Senior Product Manager
    Vector · Remote
    Senior Product Manager, Growth & Trading
    Base · Remote
    Apply for this role Refer a Friend

    You'll be redirected to the company's application page

    Get roles like this daily

    Join our Telegram channels for curated job alerts

    Talent@Web3 Talent@AI Talent@Robotics